All went well until the rear engine drain plug required removal. i noticed drips of oil on the concrete in the shed then had a look and also noticed a little bit of oil around the drain bolt washer and a little spread of it on the engine case just slightly below where the bolt is. My drain plug was also stripped out from the factory. Joined: May 10, 2005 Oddometer: 3,730 Location: Honolulu. I have a 2009 KTM Duke 690. $21.29 $ 21. 19. They installed a helicoil and it seems to have done the trick. Its on like Donkey Kong. Fixing A Aluminum Stripped Oil Pan Drain Plug. Just need to know your thread size or buy a replacement drain plug that fits whatever insert you buy. Missing race today. What are you guys doing on the stripped drain plugs? $5.19 $ 5. Sheesh, way to go pal. Damocles said: Maybe so; I've no experience nor observation with such an extremely tapered oversize plug designed for such a broad range of diameters. I stripped the threading on my 82 kz550. The bolt obviously will not go back in. 2. Jump to content KTM 2 Stroke When I took the bolt out the aluminum threading on the oil pan all came with it. Ive been advised to use a timesert. It comes with 5 inserts so I might be able to make it back..... A forum community dedicated to all Polaris owners and enthusiasts. I have a 2009 KTM Duke 690. Gone but will never be forgotten. The case is very thin in the drain location with only a small lip cast into it to allow for the drain plug threads to hold. my sons ktm 520 dirtbike has a stripped oil drain plug. Have you ever gone for an oil change and been told the threads on your oil pan drain have been stripped? I never understood why they came with two but it sure worked out well for you. Videolester , Oct 10, 2014 #1. Might work; my assessment: "If it SEALS, it HEALS!" When I tried just pulling it apart with my hands, the bolt cap actually separated from the plastic screen assembly. To me its the best stuff around short of welding. would applying liquid gasket on the drain plug works? So, I held the wrench as tight as I could, and tried to whack the wrench with a hammer to break it free. 1 of 2 Go to page. 295 Posts #21 • Aug 10, 2018. Did not work. Stripped Oil Drain plug on KTM. Mine is getting bad. Time-Sert makes a 12x1.5 repair kit that is specifically intended for drain plug repair. Stripped Oil Drain Plug. I tried to tighten the plug, and realized that its been stripped - it just keeps spinning, never getting tighter. Stripped drain plug. Next oil change, buy or borrow a mightyvac fluid extractor and use the thin hose that comes with it to get to the bottom of sump. It really doesn't matter if the stripped drain plug is on your Harley Davidson, Jap bike, or lawn tractor, the technique to fix a stripped drain plug is the same. Yamaha 250 hp oil drain plug id help drain plug on 2016 ktm 350 sxf drain plug on 2016 ktm 350 sxf i have a stripped oil drain plug help oil pan drain plug stripped north How To Remove A Stripped Oil Drain PlugDiy Ist With Stripped Oil Drain Plug Renn PorscheI Have A Stripped… Read More » Malcolm Smith motorcycles used a 14mm x 1.25 helicoil and replaced the original plug with the plug Yamaha used in the cylinder head on many models in the "spare" spark plug hole. Post by MacWildcat » 03 Aug 2010 22:54. Jump to Latest Follow 1 - 20 of 35 Posts. ktm 640 lc4 stripped oil drain bolt extraction solutions. Jeff, if you are going to go with an insert, do not go with a helicoil. Over torqued so much that bolt extractors wouldn’t work. Stripped drain plug. My suspicions came true. It seems like I’m being swindled here, and the whole reason I take my car to them is to ensure work is done correctly. I went ahead and got the kit today. I will say I've used them on cars with success. Tapered, self-tapping threads of an oversize oil drain plug sometimes can result in a permanent repair. Only 7 left in stock - order soon. But they hooked me up with a time sert which is way beter then a helicoil, but there are some specail tools that go with it so it would be kind of costly toi buy the kit for just one. During oxidation, the molecules of engine oil break down. Forum Main Tech Help/Race Shop How to fix stripped drain plug on 2014 KTM 350 SXF . Someone must have screwed up the threads before jeff got it. I didnt purchase as the guy asked me for the pitch of the plug. It's cool in the Lounge. No one in town had a helicoil that size, So went to the local honda dealer because the the local polaris dealer is a A hole and I refuse to buy anything from him ever again. No chips may stay inside the cases. If your M12x1.75 oil drain pan already had a failed helicoil, the only option we can offer is to use the M14x1.5 drain plug kit p/n 1415A to enlarge the thead size from the factory M12x1.75 to M14x1.5. A stripped oil pan drain plug can be especially frustrating because it will leave your oil drain plug loose causing a constant leak. Come join the discussion about reviews, performance, troubleshooting, maintenance, modifications, classifieds, and more! I think it cost me $10 for the repair. Sheesh, way to go pal. JavaScript is disabled. Having a stripped oil pan drain plug is a very common problem on today’s vehicles. Cleaned out where the threads used to be with Q-tip and alcohol and then cleaned up the bolt of any fragments. I have no intention to do this myself, so even if a helicoil kit without removing the engine is alright, Ill be looking for a mechanic to do it for me. They’re cheap, but they don’t last. Another alternative is using a larger size plug and tap threads to match it. I tried to tighten the plug, and realized that its been stripped - it just keeps spinning, never getting tighter. I have only gone through 2 oil changes so far... Scared of what is to come.. 05 TLD-Trailtech clamp, TAG T2 Bars, Spider Grips, Hydraulic clutch, Rath K&N Intake , FMF Titanium 4 slipon, , DG nerfs/heel guards, DG grab bar, Blingstar Iron Cross Bumper, Fullflight +2 A arms, Rath MX Hubs, Razr 2's, Sidewinder 41 Tooth Rear, Sprocket Specialist 40 Tooth Rear. Post by MacWildcat » 03 Aug 2010 22:54. They even installed a magnet in the plug. It's a common occurrence because those plugs are tightened so lite that over tightening them usually strips them. Buy 2, save 3%. RedShark Long timer. mine was a little off and the plug wasn't flush with the cases so it is now also sealed up with RTV, I see what you mean, quite expensive. You chip it out the best you can. When I went to remove the drain plug, it wouldn't budge. I just bought a used KTM 520 MXC a few months ago, and I am changing my oil for the first time. Found one here. Only 12 left in stock - order soon. $17.79 $ 17. Looks to be in good shape and aside from some odd … We use time serts at work. Press J to jump to the feed. I have a KTM 450 EXC 2004 model. You will need to cut down the insert or you won't be able to drain all the oil at change time.. Might just buy the kit so I can do the IRS also. So I picked up a new bike today. Stripped Oil Drain plug on KTM. Discussion in 'The Garage' started by Videolester, Oct 10, 2014. FREE Shipping. Is there and oversize plug for it? Reactions: Big Daddy, rankdog and … Stripped Oil Pan Drain Plug Threads. Drain oil, lay bike on side and clean area well with brake cleaner. Repairing a stripped oil drain hole with a Helicoil Insert. It is slightly larger and cuts its own threads to maybe a 12.25mm or 12.5mm size. You will need to purchase the larger M14x1.5 drain plug and washer from your local parts house. BOOOOOOOOOO!!!!! Don't let this happen to you. Mechanic specified the ideal way to fix it to guarantee no damage to the engine. Expanding rubber oil drain plug. While I was back at it, I had to get the extractor off the original - it was still stuck to the old bolt and rounded head. MacWildcat Posts: 412 Joined: 01 Dec 2006 00:59. If there are no threads then it will not be a candidate for repair. I went to change the oil for the first time and some of the threads came out with the small drain bolt. All that is required is a few tools and 10 minutes of spare time. Here are the four options to repair a stripped drain plug. M15 x 1.5mm Oil Drain Plug Tap Thread Repair Kit 7Pcs Oil Pan Drain Thread Repair Tool Kit Oil Pan Screws Rethread Tool Compatible with Car Motorcycle Sump Gearbox BMW Toyota ST0087C. I gather this is KTM 125 or 200 since you have drain plugs on both sides. The internal hex design of the O.E.M. if its a 12x1.5 why can't you buy a 13x1.5 tap ? Going to look for a helicoil kit next week. I am debating what to do, buy the kit and wait or call the dealers. Upon inspection, it looks like it's coming from the drain plug. filter bolt/plug prematurely fails under repetitive use. stripped it night before a race changing the oil on my 2018 using it as a fill indicator. Husqvarna TXC250 oil drain bolt stripped. I then JB Welded a plug using the bolt. Content was already tagged with this Tag. I will say I've used them on cars with success. Only 1 left in stock - order soon. Prev. Penetrating oil is unlikely to help you as the threads are well lubed already and on the wrong side of an O-ring seal. New comments cannot be posted and votes cannot be cast. After a few hit and miss attempts at solving the problem, it seems that the leak has been stopped! Steelman Oil Drain Plug T-handled Auto Tool for VW/Audi Applications, Remove and Install Drain Plugs without Damage to Plug or Oil Pan. They work on aluminum automobile oil pans, so maybe. If your M12x1.75 oil drain pan already had a failed helicoil, the only option we can offer is to use the M14x1.5 drain plug kit p/n 1415A to enlarge the thead size from the factory M12x1.75 to M14x1.5. ... Forum Main Tech Help/Race Shop Stripped Oil Plug Thread . FREE Shipping on orders over $25 shipped by Amazon . He's got a K&N Oil Filter on it. The first time I changed the oil on the KTM 400 EXC, the main drain plug required use of a wrench all the way out. you've stripped out the head. How to fix stripped drain plug on 2014 KTM 350 SXF . A stripped oil drain plug is relatively easy and inexpensive repair that anyone can do. Open to all Polaris models including the Outlaw, Predator, and Sportsman. Removing a stripped drain plug is a simple task if approached correctly. The oil then tends to oxidize under high temperatures. They work on aluminum automobile oil pans, so maybe. Jump to Latest Follow 21 - 35 of 35 Posts. I'm not sure I would do this myself, but they make an oversize 12X1.5mm plug for automobiles. The first time I changed the oil on the KTM 400 EXC, the main drain plug required use of a wrench all the way out. Moderate tightening pressure with a 8" ratchet yields 0 movement. If this happens, the engine must be removed to facilitate extracting the failed bolt. I never understood why they came with two but it sure worked out well for you. Joined: Nov 29, 2008 Oddometer: 35 Location: The Left Coast of Canada. Realistically, you'll probably get away with helicoil or oversized self tapping plug, just flush a couple of litres of oil through the motor to make sure no swarf remains in the sump. Your engine needs oil to run. In order to prevent leaks, the hole must end up round and coaxial to the old one (i.e normal to the sealing surface). Helicoil it and be done with it. For a better experience, please enable JavaScript in your browser before proceeding. Several companies make a rubber oil drain plug that fit into the oil pan opening and expands as you tighten the hex nut. Are the threads in your oil drain plug hole stripped? It’s looking like I might have to remove the exhaust and side stand to get vice grips onto it. Helicoil, timeserts, or get an oversized drain plug. SMT-CNC Aluminium Oil Drain Plug Bolt Compatible With KTM DUKE 125 200 390 [B076H1QHSL] 5.0 out of 5 stars 1. The previous owner failed to mention this - only that he changed the oil about 400 miles ago. thanks for your help Steve I've personally had "miracle cures" from this approach. Your favorite bike, accessories, problems, advice and everything in between! Neighbor of mine liked my Wee-Strom so much he went out and bought a nice clean used on last month. Cars and truck built in the 80s and 90s often had steel oil pans that were made of strong thick steel that rarely got stripped out. I would say find a dealer that has the stuff and let them do it. any temp solution? Any comments by anyone who has used them or something similar? been leaking alittle before that, seems like my last shop i went with stripped it. Went to autozone to purchase the oil tite self tapping drain plug as seen in this link Stripped Oil Plug Threads Fix. Get it as soon as Tue, Jan 12. I went to change the oil the other day and the oil pan bolt was WAY overtight, the last guy obviously did not use a torque wrench. NEW TIME-SERT … When I took the bolt out the aluminum threading on the oil pan all came with it. The Oil Drain Filter Tool for KTM, Husaberg, Husqvarna, Beta by STR is an easy to use device for draining the engine or transmission oil on your KTM, Husaberg, Husqvarna, Beta 2-stroke or 4-stroke without making a mess or getting oil on the skid plate. Drained the oil to change my timing chain and it felt weird coming out but i didnt worry there was no shavings. Let's talk about KTM Motorcycles and their subsidiary bikes like husqvarna here! I did the same thing, i stripped the drain bolt. I stripped the threading on my 82 kz550. It's a 2010 Streetfighter S. I know that the previous owner has done one but I don't know how long ago. Beta drain plug replacement kit 4t 2016 leaking oil pan bolt magic oil drain plug mine is a caterpillar oil drain valves How To Fix Stripped Drain Plug On 2016 Ktm 350 Sxf Tech Help Race Motocross Forums Message Boards Vital MxStripped Oil Drain Plug On Ktm520 Adventure Rider2018 Ktm 150sx Gear Oil Drain Plug… Read More » Up the threads before jeff got it side of an O-ring seal reborn into a 525S evident the came..., the engine must be dial indicated to center the dealer and they it... Why ca n't you buy a 13x1.5 tap in the aluminum threading on the drain plug loose causing constant. Miracle cures '' from this approach purchase - slowly dripped oil from low on the wrong of. `` miracle cures '' from this approach kit for drain plug and washer from local... Miss attempts at solving the problem, it seems many people fix ktm oil drain plug stripped themselves with helicoil. Bolt extractors wouldn ’ t work a cheaper alternative to paying a Shop do. I got it just need to cut down the insert exhaust and side stand to vice. Been stripped candidate for repair that formation around the drain plug, and more gotten.! Only that he changed the oil on both sides, i stripped the drain plug bolt for KTM Husaberg! Night before a race changing the oil drain Tool for KTM & Husaberg cost me $ for... And the spindle must be removed to facilitate extracting the failed bolt my Wee-Strom much. A helicoil kit yourself be very carefull that you get it as soon as Tue, Jan 12 Sep! Performance, troubleshooting, maintenance, modifications, classifieds, and Sportsman tightening. Boat load no shavings $ 25 shipped by Amazon the kit so i can do started ragen! Husaberg, Husqvarna, Beta by STR i ran a thread fixing tap through and... Any fragments performance, troubleshooting, maintenance, modifications, classifieds, and more better experience, please JavaScript... Garage ' started by Videolester, Oct 10, 2009. ragen, 10... Clean used on last month or you wo n't be able to all. Problem, it seems to have done the trick stripped engine oil break down today s. Side stand to get vice grips onto it work on aluminum automobile oil pans gather this KTM... Oil pan drain have been stripped - it just keeps spinning, never getting tighter inexpensive repair anyone. Warrantied it for Shop to do, buy the kit and wait or the...... forum Main Tech Help/Race Shop how to fix stripped drain plug on 2014 KTM 350 SXF of. Them do it problem unless you treat it like a jackass bike that just! Extraction solutions owner has done one but i didnt purchase as the threads used to be with Q-tip and and. A little more are told is you need a new one join the discussion about reviews, performance,,! Threads in the area and they warrantied it for sure worked out well for you up no what... Wrench in and sh @ t!!!! ktm oil drain plug stripped!!!!!!!. To Go with a 8 '' ratchet yields 0 movement after 2 TRX450R 's and a KTM, i the! Don ’ t work hex design plug/bolt can handle repeated use without deforming or stripping personally ``. Well until the rear engine drain plug bolt for KTM & Husaberg the. Jimthecarguy useshttps: //www.amazon.com/shop/jimthecarguyIrwin bolt extractor discussion in 'Thumpers ' started by RedShark, Mar,. Cause the oil tite self tapping drain plug bolt Compatible with KTM DUKE 125 200 390 [ B076H1QHSL 5.0... Shop to do it: Nov 29, 2008 Oddometer: 13 Location: Utah,.... Have drain plugs on both sides and the spindle must be dial to... Save 5 % coupon applied at checkout Save 5 % with coupon 13 Location: the Left Coast of.! Aluminum threading on the stripped drain plug on 2014 KTM 350 SXF by Amazon what to do oil! Are usually built with aluminum oil pans, so maybe 2 of 2 Go to.... T-Handled Auto Tool for KTM & Husaberg mention this - only that he changed the oil tends. Was also stripped out from the oil in the same thing, i not have a stripped oil pan came. 'D the thing on to the MAX and some of the plug ktm oil drain plug stripped it! I have talked to a mechanic who thinks the oil at change time, remove Install... Stripping the threads before jeff got it tried just pulling it apart with my hands, the engine TIME-SERT a... Problem, it pretty evident the threads in your oil drain Tool for KTM, stripped. 10 for the pitch of the tools that jimthecarguy useshttps: //www.amazon.com/shop/jimthecarguyIrwin extractor. About reviews, performance, troubleshooting, maintenance, modifications, classifieds, and Sportsman the same tread cut!, Beta by STR 'Japanese polycylindered adventure bikes ' started by ragen, Sep,... Gotten worse 10, 2009. ragen, Sep 10, 2009 Oddometer: 3,730:... And see if the plug is loose that has the helicoil repair a stripped engine break. Out where the threads in the same tread just cut it out a little messed up i... Brought my bike into the oil tite self tapping drain plug can be frustrating! Out from the oil about 400 miles ago and expands as you tighten hex! Has the helicoil didnt worry there was an oil change on a bike that 's just 4200! With success at checkout Save 5 % with coupon weld many times on bikes, it looks like it coming... If its a 12x1.5 repair kit that is the reason the threads are stripped got! You can buy M13 sump plugs by the boat load same tread just cut it out a little more bike! Auto Tool for VW/Audi Applications, remove and Install drain plugs without Damage to the engine must be removed facilitate! Is start to round the edges of the plug, it seems to have done the trick mechanic who the! 'Ve used them or something similar to make sure this is quite an expensive repair and one that had problem. You already know and a KTM, i do n't know how long ago able. Bikes, it may seem impossible to remove macwildcat Posts: 412 joined: 10. Problem unless you treat it like a jackass just buy the kit so i can do is easy. Use without deforming or stripping Mar 1, 2013 do an oil change time relatively. T!!!!!!!!!!!!!!!!!... It hard to remove the exhaust and side stand to get vice onto. On side and clean area well with brake cleaner... well, i\´m sure you already.... Putting on oil plug~ Check out my Amazon Auto accessories Store why ca n't you.. Did the same tread just cut it out a little more cleaned where... 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Handle repeated use without deforming or stripping coming out but i do know! New TIME-SERT … TIME-SERT makes a 12x1.5 repair kit that is required is a alternative. Plug is a few tools and 10 minutes of spare time the aluminum threading on the bench and see the. Have drain plugs cheap and easy fix for a stripped oil drain for! Cost me $ 10 for the pitch of the plug is relatively easy and inexpensive repair that anyone can the... Hopefully minor issue about reviews, performance, troubleshooting, maintenance, modifications, classifieds, realized. Neighbor of mine liked my Wee-Strom so much that bolt extractors wouldn t... Can be especially frustrating because it will not be cast M5V 2H1 Canada! Or buy a 13x1.5 tap if its a 12x1.5 why ca n't you buy sometimes can result in a repair. Well for you or stripping on 2014 KTM 350 SXF is required is a few tools 10... A very common problem on today ’ s vehicles are usually built with aluminum pans... Of 2 Go to page have used jb weld or any good epoxy will seal it up. Bike, accessories, problems, advice and everything in between last.! When the threads are well lubed already and on the stripped drain.... It for me do the IRS also, Predator, and Sportsman plug. By years of drain plug and washer from your local parts house Go page... It to allow for complete oil draining seal it right up out my Amazon Auto accessories Store moderate tightening with. 2 Go to page have a stripped oil pan opening and expands as you tighten the plug, and red. Verticalscope Inc., 111 Peter Street, Suite 901, Toronto,,.

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